|
| Passivation |
 |
| Passivation of
stainless steel |
|
Passivation is the process whereby chrome
oxide is regenerated in an oxidising environment , Chrome oxide is depleted by grinding,
sandblasting, polishing, pickling, surface damage and contact with corrosive substances. Failure of
stainless steel to become or remain passive leads to corrosion, Corrosion can occur due to the
presence of embedded iron oxides and iron chlorides, other surface contamination, or following
Mechanical surface treatment methods such as grinding, polishing etc. Surface passivation treatment
restores the corrosion resistant properties of stainless steel, Auto-passivation in air may not
occur and does not Always ensure corrosion resistance Chemical passivation with a nitric acid based
passivator, enhances the restoration of the chrome oxide passive film.
|
| Passivation of Ferrous
Metals |
|
Ferrous
materials, including steel, may be somewhat protected by promoting oxidation ("rust") and then
converting the oxidation to a metalophosphate. By using phosphoric acid and further protected by
surface coating. As the uncoated surface is water-soluble , a preferred method is to form manganese
or Zinc compounds by a process commonly known as Parkerizing or phosphate conversion. Older,
less-effective but chemically-similar electrochemical Conversion coatings included black oxiding,
historically known as bluing or browning. Ordinary steel form a passivating layer
in alkali
environments, As rebar does in concrete. A typical passivation process of cleaning stainless steel
tanks involves cleaning with sodium hydroxide and citric acid followed by nitric acid (up to 20% at
120 °F) and a complete water rinse. This process will restore the film, remove metal particles,
dirt, and welding-generated compounds (e.g. Oxides).
|
|
Pickling
|
|

|
| Pickling of
stainless steel |
|
Chemical
treatment of stainless steel is a vital component of the fabrication process, Pickling of stainless
steel following welding leaves a visually and chemically clean Surface, which allows a greater
chance of the stainless steel forming a passive chrome Oxide film.
For the removal of weld scale, heat tint,ferric oxides, chlorides and other surface contamination
Leaves the weld and heat affected zone chemically And visually clean, Aids the auto-passivation
process Confers greater corrosion protection,than grinding or sandblasting its Non residual, and
cost effective.
|
| Pickling of Ferrous
Metals
|
|
Pickling
is a metal surface treatment used to remove impurities, such as stains, inorganic contaminants,
rust or scale, from ferrous metals, copper, And aluminum alloys.[1] A solution called pickle
liquor, which contains strong acids, is used to remove the surface impurities. It is commonly
used To descale or clean steel in various steel making processes. Many hot working processes and
other processes that occur at high temperatures leave a discoloring oxide layer or scale on the
surface. In order to remove the scale the workpiece is dipped into a vat of pickle Liquor. The
primary acid used is hydrochloric acid, although sulfuric acid was previously more common.
Hydrochloric acid is more expensive than sulfuric acid, But it pickles much faster while minimizing
base metal loss. The speed is a requirement for integration in automatic steel mills that run
production At high speed; speeds as high as 800 ft/min (~243 metres/min) have been reported. [2]
Carbon steels, with an alloy content less than or equal to 6%, are often pickled in hydrochloric or
sulfuric acid. Steels with an alloy content Greater than 6% must be pickled in two steps and
other acids are used, such as phosphoric, nitric and hydrofluoric acid. Rust and acid resistant
Chromium-nickel steels are pickled in a bath of hydrochloric and nitric acid. Most copper alloys
are pickled in dilute sulfuric acid, but brass is Pickled in concentrated sulfuric and nitric acid
mixed with sodium chloride and soot. [1]Sheet steel that undergoes acid pickling will oxidize
(rust) when exposed to atmospheric conditions of moderately high humidity. For this reason, A thin
film of oil or similar waterproof coating is applied to create a barrier to moisture in the air.
This oil film must later be removed for many Fabrication, plating or Painting
processes.
|
|
|